What was once an empty propane tank is reborn as a rustic wood-burning heater, complete with a mesh door that lets the glow spill out like a lantern.
It’s the kind of project that whispers of simpler times, of campfires, of hands warmed after long workdays.
Crafted with care, it carries the maker’s spirit and becomes more than metal; it becomes the keeper of countless fireside moments.
Materials Needed
- 1 empty propane tank (40 lb or 100 lb, cleaned and vented)
- Angle grinder with cutting and grinding discs
- Welding machine with rods/wire
- Chimney pipe (4-6″ diameter, 4-6 ft tall)
- Expanded metal mesh (approx. 12″x12″)
- 3 heavy-duty hinges
- Latch or handle (heat-resistant, metal)
- Steel sheet scraps (for door frame, ash pan, and reinforcement)
- Heat-resistant paint (black or matte finish)
- Protective gear: gloves, goggles, mask
Step-by-step Guide
Step 1: Make sure the tank is completely empty. Remove the valve and leave it open for several days. Then rinse it out with soapy water to eliminate gas residue.
Step 2: Mark out the firebox door on the front of the tank. Use an angle grinder to carefully cut the opening, then smooth the edges with a grinder.
Step 3: Cut a second smaller opening at the bottom for the ash box and airflow. This keeps your fire burning strong.
Step 4: Weld hinges and a latch to create a sturdy firebox door. For extra charm and safety, you can add expanded mesh inside the door so you can see the flames but keep sparks contained.
Step 5: Weld the chimney pipe securely to the top of the tank. Ensure it fits tightly to channel smoke safely upward.
Step 6: Reinforce the base with welded feet or a stand so the stove remains stable.
Step 7: Coat the stove with heat-resistant paint for protection and a clean finish.
Step 8: Finally, test outdoors before moving it inside any structure, ensuring the chimney drafts properly.
Notes:
Testing the airflow with a small fire outdoors first will save you adjustments later on. And remember, the imperfections in your welds or cuts add character as it’s part of the handmade story your stove will carry.